New Red Lion ProducTVity Station™
Transforms Consumer TVs into KPI Production Scoreboard and Andon System,
Supporting Increased Profitability
Routeco introduces
the new ProducTVity Station™ (PTV), from Red Lion, the only ready-to-deploy
solution for collecting, recording and displaying critical key performance
indicators (KPIs) and machine status messages on any TV, monitor or projector
equipped with a DVI/HDMI interface.
The
ProducTVity Station is able to collect data from a wide range of automation components.
Using a library of over 200 communications drivers, the ProducTVity Station can
communicate to PLCs, motor drives, motion controllers, bar code scanners and
more. Additionally, the PTV can be expanded with CS series I/O modules,
allowing it to accept digital and analog inputs from a range of sensors.
An
easy-to-use, fully-programmable graphical interface allows users to create
high-definition visual management displays - without the limits imposed by
traditional LED-based Lean manufacturing displays - visually combining KPIs
along with andon messages. The ProducTVity Station’s 720p (1280 x 780
resolution) DVI output is compatible with both 720p and 1080p/i TVs with DVI or
HDMI interfaces. A built-in data-logger can record key performance indicators,
as well as andon events for later review, and can synchronize the log files
with any FTP server and/or Microsoft’s SQL Server® for further
analysis.
“Lean manufacturing, six-sigma, total quality
management, continuous improvement - all of these terms refer, in some form or
another, to the efforts of companies as they strive to become more competitive
in a global economy,” said Jesse Benefiel, Red Lion Product Manager. “While
various strategies are implemented in order to improve productivity, they all have
two things in common: the collection of KPIs and the communication of those
KPIs to the people who can most affect improvement - the production floor
personnel.”
The
ProducTVity Station extends production monitoring to remote personnel by
providing email and text alerts, and its built-in webserver allows productivity
information to be monitored via any networked PC or smart-phone. If enabled,
personnel can take partial or full control of the system remotely, allowing a
maintenance person to effect changes without a site visit.
The
ProducTVity Station ships complete with a 2GB CompactFlash card, as well as a
DVI to HDMI cable (15´), and HDMI/DVI adapter. The device is programmed with
Red Lion’s popular Crimson® software.